It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. monster ruin your riding. Therefore, you need to eliminate them all first and keep them aside. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Oil Pump manifold screws
If I was to give a torque setting I would say 70 in./lb. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device.
Figure 1. Specifications. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. #7. After that, you should test it out by riding your bike on the road. 28-35 foot pounds
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The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). engines, HD 2007/08
Learn how to replace it on your bike! We also found 79 foot-pounds of torque capacity for the 1340-cc.
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SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Plus they say blue for the clutch nut and red for the compansator.
The first question I want to ask back is: "why are you working on your bike without a service manual?" Means it does not require any typical clutch adjustment. You have to understand there are different levels of mechanical aptitude. 22.71 litres (6.00 US gallons) Oil capacity. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Loosen slider cap nuts and axle nut. Tighten the transmission sprocket nut an additional 30 - 40. Harley-Davidson Breakout 114 Specs. BaggerDave.
Not adjustable. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained.
3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. is that right? TC95 100HP Street
'21 LowRider S, Kinda stock. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. Read More. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Assembly Torque Values, Crank Pin nut
25-40 foot pounds, Fastener Size -
83. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. __transmission sprocket nut at 60.. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Shop Manual Appendix
Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 9 comments. It just seems like 75 is pretty weak.. 06. I also understand that a lot of people would like to work on their bikes, and thats great. On models with dual front calipers, check alignment of brake discs to fork. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Inspection cover should be about same or a little less. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. There is an issue if they cannot determine the size of the socket or wrench they will need. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Testing the Innovate Motorsport LM-1 portable air fuel meter
Its time I addressed the issue of tools & torque specifications. Nonetheless, we suggest you read the user manual. 45-55 foot pounds
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Clutch
Rocker arm, rocker cover, derby cover, ect. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. On the contrary, applying less torque wont fasten the screws, and they will become loose. 3.80 litres (4.02 US quarts) Other specifications. 0000007800 00000 n
I would also encourage other viewers not to answer this question either. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. No two are exactly alike, and each one has its own story. So, the torque specification of Harley will vary extensively. 90-120 inch pounds
'05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. New comments cannot be posted and votes cannot be cast. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. It depends on the motorcycle model and manufacturing years. Drain your primary completely. Discussions. This article aimed to let you know about how to adjust Harley clutch cable. Laced Wheel
EVO 74 HP Stage 2
110-120 foot pounds
Now, you need to bring your service manual and follow the instruction. Place your catch pan under the primary and remove the drain plug. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Open the derby cover so you can see the primary oil level.
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I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Unlock the full power of your engine. 5/16 inch bolts
Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Ratman said: . In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? 1979 - Late 1984 Torque Specs. Been working out of an old (1985-1990) Harley manual. How to Build a
The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Rammer Performance Air Cleaners
Reduce Engine Ping, High Heat on 2007/08 HD
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Now your derby cover is free to remove from that place so, do that. vs Twin Cam: What Makes the Difference? I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Next, you can either do a half turn to a full turn, as mentioned in the book. 25-40 foot pounds
VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. That did say maxium of 50 degree. In this book, it states: Clutch hub nut@ 50 lbs. WEB Links
Selecting a cam
two old goats arthritis formula reviews . endobj
So, back it out with a flathead screwdriver until it is lightly seated. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Harley Davidson always emphasizes using their recommended and specified tires. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Engine sprocket nut torques to 150-165 foot pounds. 15-17 foot pounds
Fill the primary with oil. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Shovelhead Modifications
Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 46-50 A maximum output. Pinion Gear nut
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i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. In that service manual are torque specs for specific fasteners. MANUFACTURING TOLERANCES. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. lordharold Active Member. It has several links you could look at. Now you can see there are lots of bolts used to secure the derby cover in the place. Therere other torque values for different screws and nuts too. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . 0000004384 00000 n
Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Nightrider.com
90-120 inch pounds
So like alot of other guys plus the mechanic. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Now your clutch lever is adjusted and ready. Within 7000 miles the nut came loose. You can refer to the answers below. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Inner primary bolts: 18-24 ft lbs. 128 HP 95 CID
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Now, time to return the clutch cover to its original location so, put the cover back accordingly. 6. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Step 2
Thanks guys.. will be stopping bye the dealer today to get some other stuff. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Locate the chain tensioner assembly and loosen the top center nut a . These are for 1999-2002FLH/FLT book. Specification Tables, HD Twin Cam Engine Builds
The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Keep in mind this is the one for the 2007 modeles . TC95 128HP Stage 3
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Posted on Aug 09, 2009 Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. 7/16" - 54 ft. lbs. Use my videos as a visual reference before or as your working on your bike. MPH at RPM
as long as the 2050 is made for primary,transmission application. Gearcase Cover screws
. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. First, you need to pull up your vehicles clutch cable. Stop the guess work and get a manual! This engine is designed to use unleaded fuel. Motor Oil
Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. TC Exhaust Testing
Transmission sprocket nut: 80-90. Torque specs shown in the shop manual are the critical ones. 90-120 inch pounds
You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Rear Axle nut
or 10-12 Nm. For a better experience, please enable JavaScript in your browser before proceeding. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 0000033698 00000 n
Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 9. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Also, you may contact the mechanics. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Posted on Sep 24, 2009 27-32 foot pounds
The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Twin Cam 88/95
Plus, at times, you may want to upgrade the motorcycle. Exhaust Length
Inspection of major fasteners is an important part of service. 90-120 inch pounds
115 in lbs for the primary screws. May 16, 2006. It is crucial for safety and smooth riding performance. Harley-Davidson Bronx Specs. Clutch hub nut (left handed threads) 60-80 foot pounds. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. So, you can install and maintain the hardware of your motorbike perfectly. Henceforth, you must know how much torque each nuts and screws require.
2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Transmission Sprocket nut
5/16" - 19 ft. lbs. Intake Manifold Flange capscrew
Oh forgot about the manual ?. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Engine Tuning
The measurement remains the same for all the Sportster XL from 2004 to 2006. Compensating Sprocket nut
(0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Two lines in nut on Compensator and one line in clutch hub nut. Wheelbase. Not everyone has a mechanical aptitude. Transmission Sprocket locking screw
Upper Engine mounting bracket:
Ask us a Question. It does. Torque ft. lbs. #2. You really, really need the instructions on the diaphram spring adjustment. ). Cougar. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Seriously? find most of the information you want on one page. Harley-Davidson CVO Tri Glide Specs. as instructed in your factory manual. Sportster
A 5/16-inch bolt should be tightened to 12 foot-pounds. 0000033993 00000 n
Shovel
lb.) I put a little red locktite on. Though I didn't make it quiet to the 50 degree line. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Rear Master Cylinder mounting nut
By nucseal in forum Harley Trike Conversions Replies: 3 Last . Buy Books and Manuals
The pictures below will help you understand why I don't give torque specifications when asked. 30-45 foot pounds
#8 - 14 in. Shop Manual
$20 Bike Lift
Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. nopyI/WQdV **\V>?lqFGG "
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basics of Fuel Injection explained, DEWEY'S
Your email address will not be published. Rocker Cover
You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Which it won't fit my bike.. eitherway I'll have it ready to go today. maximum. Harley-Davidson CVO Road Glide Specs. Could someone tell me which is correct? So I'll ask them while there.. Well I stopped off at the Harley dealership today. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Now release the clutch plates that caused the dragging. fd tH,}A]vq
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1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. 0000016060 00000 n
1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. 0000001947 00000 n
Primary cover bolts: 14-21 ft lbs. There you will find explanations on Harley Clutch Adjustment Torque specs too. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. After that, you can use some non-petrol-based silicon lube on the friction plates. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Profession Tuning on a Shade Tree Budget, Engine Performance
The torque specs are the same as with any Evolution engine. (.1P He said that before they redesigned the compensator. Torque specs seem off. My question was about the posted rear axle torque value for the '06 VRSC . Refer to Photo 2. Agreed! x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# 9-12 foot pounds
The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Ignition timing. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. remember to move the torque wrench quick and steady or you will over torque the fastener. Thanks again for everyone's help All times are GMT-5. 0000006600 00000 n
SOURCE: need dry clutch torque specs for a ducati monster s4. Feel free to preview a sample to get an idea of what it looks like. 0000035146 00000 n